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REACTOR LOADING SYSTEM (Contained Vacuum Powder Transfer)
High-Efficiency, Dust-Free Reactor Powder Charging Solutions
Pneuconveyor Systems offers a fully automated, closed-loop Reactor Powder Charging System designed for safe, clean, and efficient transfer of powders into chemical, pharmaceutical, and food-processing reactors.
Our solution eliminates manual handling, enhances operator safety, and maintains complete process cleanliness—ensuring GMP-compliant powder charging for every batch.
Advantages
Highly flexible and easy to relocate
Reduces manpower and improves plant hygiene
Prevents powder loss and cross-contamination
Ideal for frequent batch changes
OTHER PRODUCTS
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Questioners for Reactor Powder Loading System QUOTE
Why Choose Our Reactor Powder Charging System?
1. Dust-Free & Contamination-Free Transfer
Our sealed design prevents powder leakage, airborne dust, and contamination—ensuring a clean and hygienic production environment.
2. Safe Operation for Hazardous & Sensitive Materials
Supports nitrogen inerting, pressure-rated charging, and safe operation for solvents, flammable materials, and APIs.
3. Compatible With All Reactor Types
Designed for:
Chemical Reactors
Pharmaceutical Reactors
Glass-lined Reactors (GLR)
SS316/SS316L Reactors
Pilot-scale & Production reactors
4. Flexible Feeding Options
Available with:
Vacuum conveying
Gravity charging
Screw feeder metered dosing
Drum/Bag/IBC feeding stations
Lift-assist hoist for operator safety
Key Features
100% dust-free powder charging
Hygienic SS316/SS316L construction
Available with CIP/WIP spray ball arrangements
Load cell integration for batch control
Anti-static and conductive hoses
HEPA filtration for clean air discharge
Compact design suitable for low-ceiling plants
PLC-HMI control for fully automated operation
Salient Features :
- Systems ability to charge toxic & hazardous products safely.
- Closed system provides a dust free environment, substantially reducing equipment and facility clean-up.
- System ability to charge to vessel under pressure or vacuum, or with liquids (including solvents) present in the vessel.
- Reduction / elimination of operator exposure/injury (especially back injury caused by lifting heavy bags to dump in manual operations).
- Reduction in manpower required to charge vessel.
- Reduces solids handling and eliminates hoists.
- Much easier to clean than mechanical equipment.
- Fully enclosed system reduces the necessity of using expensive personal protective equipment.
- Powder Transfer rate can be varied and controlled.
Working Principle of Reactor Powder Charging
Powder is collected from a bag dumping station, drum, sack, silo, or IBC.
The material is conveyed using vacuum transfer or gravity feed into a sealed charging line.
A TC clamp, split valve, or charge port ensures airtight docking with the reactor.
Material enters the reactor at a controlled rate to prevent clumping or pressure spikes.
Optional N₂ purging ensures safe operation for flammable or oxygen-sensitive materials.
Applications
Active Pharmaceutical Ingredients (APIs)
Fine chemicals
Adhesives & resins
Food ingredients & additives
Specialty chemicals
Pigments, dyes & powders
Agrochemicals
CONTAINMENT SYSTEMS
- No dust formation
- Powder can be transferred into a reactor without opening a manway, retaining the vessel’s inert atmosphere
- Powder can be charged into a reactor under pressure or vacuum or with solvent already present in the vessel
VACUUM POWDER CONVEYING SYSTEMS
Flow rate from 500Kg to 6000 Kg/hr
MOC— SS304 / SS316 / SS316L construction
CUSTOMIZED VACUUM POWDER TRANSFER
Conveying systems designed to fit almost any process application.
The pneuCONVEYOR – office designs customized pneumatic conveying equipment based on the specifications and requirements of their industrial process.
Our design and engineering office can offer specific solutions for your pneumatic conveying applications based on our technical experience and the specific requirements of your manufacturing needs.
The technology makes the Reactor Powder Loading an ideal solution for controlled material addition. Suitable for the transfer of raw, intermediate or finished products, it is a versatile work horse for the chemical and pharmaceutical industries, as well as other industries with various powder / solid handling needs.
The Reactor vessel is installed in a room with several other vessels with limited space for local bulk powder charging. So the best solution is to install a contained powder loader to convey the powder to the reactor using an integrated vacuum transfer system.The SS316 Loader unit is mounted directly on the Top of the Reaction Vessel; the outlet of Loader is connected to a Pump installed in the nearby areas. The inlet suction of Loader is connected with PVC non toxic, transparent food grade SS wire braided hose duly fitted with SS316 suction nozzle at the other hand. The suction nozzle further provided with protective grill at the inlet of the nozzle to suction only powder from the bag or hopper.
A dilute phase vacuum powder transfer takes place, powder is sucked into the Powder transfer unit until it reaches a pre-set level, at this point the inlet valve is closed and the bottom outlet valve is open to allow the powder to discharge, under gravity, into the reactor. The discharge is also aided by a pulse of high pressure nitrogen through the PPF filters. The discharge valves then close and the cycle is repeated until all of the powder has been transferred.
The Powder Transfer system is nitrogen inerted and designed to comply with ATEX regulations. The system is operated via a touch screen HMI and incorporates interlocks to ensure operator safety. (Optional).
-: Technical Specifications :-
MODELS | PCVPC-01 | PCVPC-02 | PCVPC-03 | PCVPC-04 | PCVPC-05 |
HT. OF THE LOADER | 850 | 1150 | 1310 | 1450 | 1580 |
FLOW RATE IN TONS/HR | 500-1TON | 1–2TONS | 2-3TONS | 3–4TONS | 4-6TONS |
DIA. PIPE | 38 | 50 | 62 | 76 | 101 |
DIA. PRODUCT OUTLET | 200 | 200 | 250 | 300 | 300 |
Benefits for Your Industry
Reduces manual labor and lifting injuries
Increasing batch-to-batch consistency
Eliminates spillage and product loss
Improves reactor charging speed
Enhances operator safety
Meets FDA, cGMP, ATEX, and international standards
-: Related Products :-
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ADDRESS: Pneuconveyor systems & engineers Unit: 23&24, Padmini Industrial Complex, Purna-Gondivli Road, Purna, Bhiwandi-406125. INDIA
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