BAG EMPTYING SYSTEM

 

An Bag Emptying System is self-contained equipment used to slit, empty, and dispose of bulk bags (usually 25–50 kg) in a dust-free, efficient, and continuous manner. It eliminates manual intervention and reduces labor cost and contamination.

BAG EMPTYING STATION (COMPACT)
SEMI AUTO BAG EMPTYING STATION
AUTOMATIC BAG EMPTYING STATION

DESCRIPTION OF MACHINE OPERATION:-

The operator places the plastic pallet on a roller conveyor or directly on the lift platform. In the case of a roller conveyor, it is transferred to another conveyor until it reaches the lift platform. In both cases, the lift platform lifts the pallet to a gripper, which picks up the entire layer of bags. Then, the cycle begins with circular knives rotating in the appropriate direction and at the appropriate speed, cutting the bags above the granulate chute. Using rods and compressed air nozzles, the remaining granulate is shaken out of the bags, which are also placed in the hopper area. The emptied bags are then discharged into an intermediate hopper or into compacting or pressing equipment (compactor). Once the pallet is unloaded, the lift platform descends. In the version without feeders, the operator retrieves the empty pallet using a trolley, while in the version with feeders, the pallet is transferred to a stacker, where a stack of a specific number defined by the operator is created. When the stacker reaches the set limit, the operator is informed by an audible signal that the stack of pallets needs to be collected.

Technical Specifications :-

Specifications

PC-BES-COMPACT-25

PC-SABES 25-50

PC-ABES-25-50

Compatible Bag Dimension

Up to 1000×600×200 mm

Up to 1000×600×200 mm

U        Up to 1300×1300× 300 mm

Bag Weight

10–25 Kg

10–25 Kg

10–50 Kg

Capacity

120–180 bags/hr

600–800 bags/hr

600–900 bags/hr

Material Handled

Powder, Granules, Flakes

Granules

Powder, Granules, Flakes

Cutting Mechanism

Rotary blades

Rotary blades

Rotary blades

Slitting Speed

Adjustable

Adjustable

Fixed

Conveyor Speed

Adjustable, Synced

Adjustable, Synced

Fixed

Feeding System

Manual / Conveyor

Manual / Conveyor

Pallet / Auto system

Bag Type Handling Capability :-

Bag Type

PC-BES-COMPACT-25

PC-SABES 25-50

PC-ABES-25-50

Plastic

Yes

Yes

Yes

Coated Plastic

Yes

Yes

Yes

Jute

No

No

Yes

PERFORMANCE SPECIFICATIONS :-

  • The frame is made of high-quality carbon steel, powder-coated for lasting protection against corrosion and damage.
  • The transport head is equipped with special grippers that ensure efficient and safe transport of materials.
  • The rotary knives are made of high-strength HSS steel, which guarantees precise and efficient cutting of materials.
  • A special sieve placed in the container prevents bag fragments from entering the system, which increases work efficiency and minimizes the risk of damage.
  • The high-resolution touch panel enables intuitive control and management of machine parameters, providing the user with comfort and precision.
  • Guards that limit moving machine parts ensure safe operation by minimizing the risk of accidents and injuries.
  • Advanced safety systems incorporated into the machine provide additional protection for the operator and equipment, acting proactively to avoid potential hazards.

MACHINE CONSTRUCTION :-

  • The machine frame is made of carbon steel and powder coated.
  • The machine is equipped with a gripper for carrying bags.
  • The circular knives for cutting bags are made of HSS material.
  • The process is controlled by a Siemens / Fuji PLC system in a safe design.
  • Machine parameters are controlled and managed via an intuitive touch panel.
  • The machine is equipped with guards that effectively limit access to the working area.

Visit Us

ADDRESS: Pneuconveyor systems & engineers   Unit: 23&24, Padmini Industrial Complex, Purna-Gondivli Road, Purna, Bhiwandi-406125. INDIA

CALL US:- +91-8169813211 / 8169820763

EMAIL US:- info@pneuconveyor.com                                     exports@pneuconveyor.com

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