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pneuCONVEYOR systems & engineers - committed to Quality & Performance <--------> pneuCONVEYOR - Manufacturer & Exporters of Vacuum Powder Transfer System / Tubular Chain Drag Conveyor / Screw Conveyor / Pneumatic Dense Phase & Dilute Phase Powder Transfer System / Sifters / Blenders / Mixers / Bag Slitting Machine / Drum Weighing & Filling Station / Batch Weighing systems / Jumbo Bag Loading & Unloading Station & other related machinery

DENSE PHASE CONVEYING SYSTEM

System comparision
Dense Phase vs. Dilute Phase
conveying system

dense phase powder conveyor

Comparision-chart - Conveyors-vs. Materials

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dense phase conveying system calculation
dense phase conveying system calculation

pneuCONVEYOR – Dense phase conveying System :  Dense phase conveying is a highly reliable pneumatic conveying system with a low velocity and a high product/air ratio, suitable to convey powders and granule. With Dense Phase Conveyors the product is introduced into the conveying line through a pressure vessel and is suitable to convey products from a single point to one or more receiving points.

Pneuconveyor – Dense Phase Conveyor  (Pressure Vessel) :-

The Pressure Vessel is the heart of dense conveying systems. Dense phase systems were introduced to overcome the limits of the transport components in the diluted phase and to be able to transport materials at very long distances through the use of high pressure compressed air (> 1 Bar). The tank is therefore designed to withstand high pressures and can have a variable volume depending on the design flow rate. The Conveyor can be made of painted carbon steel, stainless steel AISI 304 or AISI 316. The interior and exterior finishing can be customized according to the needs of customers. All tanks can also be equipped with suitable components for installation in ATEX zones. The use of high pressure and low air flow allows you to push the material along the pipe to the destination at very low speeds (1-10 m/s), avoiding breakage of fragile materials, segregation of mixtures and wear of abrasive materials.

Application :

  • Cement
  • Fly ash
  • Lime
  • Sand
  • Soda Ash and other similar materials that are abrasive heavy.

Key components :

  • Transporter vessel
  • Dome valve
  • Pipeline
  • Dust Collect (Bag Filter)
  • Suction Blower

Technical Specifications : (Dense Phase Pressure Vessel)

MODEL

CAPACITY IN LTRS

LOAD VALUE

dia. in mm

DIMENSIONS (mm)

FLOW RATE

Kg/h

     CONVEYING DISTANCE (M)

EMPTY PIPE

FULL PIPE

PC-DPC25

25

150

Dia.400   x H700

Upto 700

10-20

100-250

PC-DPC50

50

150

Dia.400 x H1000

Upto 1200

25-30

100-200

PC-DPC80

80

200

Dia.600 x H1300

Upto 2000

40-50

100-250

PC-DPC180

180

200

Dia.800 x H1550

Upto 3500

50-80

100-250

PC-DPC300

300

200

Dia.800 x H1850

Upto 7000

50100

100-250

PC-DPC600

600

250

Dia.1100 x H2150

Upto 12500

50-100

100-250

PC-DPC900

900

250

Dia.1100 x H2500

Upto 20000

50-100

100-250

The system has following features :

  • The material inlet valve provided with the system has a special inflatable rubber seal which is inflated with the help of air pressure on closure of the inlet valve, thus eliminating any chance of air leakage from the transporter top ensuring a 100% sealing at the vessel inlet.
  • In our standard equipments & design range bends provided are of converging – diverging type i.e. wherein bend area decreases (thus thickness increases) at the segment outlet, which keeps the material floating and unsettled, thus eliminating the chances of choking in the bend section.
  • The transporter is fitted with fluidizing nozzles, which produce a swirling air phenomenon, thus helping in prevention of bridging problem from fine power & adhering problem by hygroscopic elements.

Why dense phase?
By definition, dense phase pneumatic conveying simply means using a small amount of air to move a large amount of bulk material In closely associated slugs through a conveying line, much like extruding. Unlike dilute phase conveying systems that typically use larger amounts of air to move relatively small amounts of material at high velocities in suspension, dense phase offers the enormous advantage of efficiently pushing a much denser concentration of bulk solids at relatively low velocities through a conveying line.

Operating principle :  Dense phase pneumatic conveying pump also named conveying warehouse pump.

Sending system operating modes: materials in the storehouse are into storehouse pump under gravity, during this time, the discharge valve and the intake valve is closed while Pneumatic sealing valve, close calve and exhaust valve open, so ensure the material into the storehouse pump smoothly. Level indicator send electrical signals to PLC controller when the materials reach a certain position in pump, then PLC controller convert electrical signals into valve signal, at the same time, exhaust valve closed, sealing valve, closed valve, vent valve open, after the pressure in storehouse reach a certain extent, signal is sent to PLC controller by pressure transmitter, with that send to discharge valve after PLC convert it into electrical signals. Open the discharge valve, materials into pipe with low flow, high density by air flow. Period finished, pressure in storehouse pump and pipe drop to zero.

Our different modular families of Vacuum Conveyors for the Pharma, Chemical and Food-Industry allow customized modifications of all conveyors regarding the individual application. Even critical materials can be conveyed safely and adapted conveyors can be used for hazardous applications like inside explosion areas or with highly toxic materials. Most of our conveyors are used in applications with conveying capacities from 100kg/h upto 3t/h, where the conveying distance is up to 15m far and 10m high. Realized systems have up to 12 t/h capacity and work with conveying distances up to 80m far and 35m height.

Product Descriptions :

  • transport volume: 0.5m3 / 1m3 / 2m3.
  • Sealed pneumatic ash conveying system for dust collector, Save power, air drive.
  • Dense Phase Pneumatic Conveying System/ Pneumatic Conveying System.
  • Selection and Application of Storehouse(cone)Pump// fluidizing transporter.

Structure : storehouse pump mainly consist of the pump top storehouse, pump body, feeding valve, unloader device, intake pipe road, automatic control system, the exhaust valve etc. Storehouse pump divided into the single storehouse pump and double storehouse pump, The former is intermittent transmission, another consist of two sets of pump body which can work by turns, in order to achieve continuous delivery of materials.

Characteristics:

  • Storehouse pump style pump with a long transmission distance, flexible piping, saving equipment investment, etc., can be horizontal transport and vertical transmission, transmission distance can reach 200M – 500M.
  • Storehouse pump has a good capacity of conveying, the output of desktop can be up to 50 cubic meters with low energy consumption and low noise
  • With high degree of automation control system which can automatically feeding ,conveying, measure, countting, display, alarm, easy to operate, piping flexibility, small footprint.
  • Gas control system. The gas resource of warehouse pump is the recycling waste gas from steel plant.
  • Good sealing. Material run in a closed pipe, no dust, environment protect. Reliable operation, less wearing parts, easy to maintenance, long life span of 3~5 years.
  • Specification: 0.5m3 1m3 2m3

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