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pneuCONVEYOR Bag Dumping Station
OTHER PRODUCTS
Bag Dumping Station Overview:-
Industrial bag dump stations are specialized equipment used in manufacturing and processing facilities to safely and efficiently unload bulk materials from bags (usually 25-50 lbs or larger) into the production line. Bag dump stations help prevent dust, contamination, and waste during the dumping process. Their main purpose is to streamline and safeguard the process of handling dry powders, granules, and other bulk solids while controlling dust and preventing material loss.
Common Applications:-
Food Processing: Unloading ingredients like flour, sugar, or other food powders into production lines.
Chemical Industry: Handling chemicals, resins, or powders for further processing.
Pharmaceuticals: Unloading active pharmaceutical ingredients (APIs) or other fine powders under sanitary conditions.
Construction Materials: Dumping cement, sand, or other building materials into mixing or batching systems.
Plastics and Polymers: Adding materials like plastic pellets or powders into the manufacturing line.
pneuCONVEYOR Bag dump stations (also known as manual dumping stations) collect dust generated when dumping powder and bulk solids from bags, boxes, drums and others containers and return the material to the hopper. The system reduces material waste and eliminates the need to clean a remote dust collection site, while protecting workers and preventing plant contamination. All units feature a high velocity vacuum fan that draws airborne dust away from the operator through the cartridge filters that are sized according to the application. To operate a bag dump station, the hopper lid is opened, the vacuum fan is activated, and material is dumped through the hopper screen. Airborne dust in the vicinity of the hopper opening is drawn in to the dust collector, protecting workers, preventing plant contamination and reduces material waste. An automatic reverse-pulse filter cleaning system employs timer-activated solenoid valves to release short blasts of compressed plant air inside the cartridge filters, causing dust build-up on the outer filter surface to fall into the hopper. Because the filters are blasted alternately at the timed intervals, operation of the dust collection system is both continuous and efficient. Filters are access easily by removing the interior baffle, and replaced rapidly using quick-disconnect fittings. All manual dumping stations are available mounted on frames with boom and castors for in plant mobility. These systems can reduce material waste and eliminate the need to clean a remote dust collection site, while protecting workers and preventing plant contamination. |
Technical Specifications:-
Model | PC-BDS100 | PC-BDS150 | PC-BDS200 | PC-BDS300 |
Volume(L) | 100 | 150 | 200 | 300 |
Power(KW) | 0.8 | 2 | 2 | 2 |
Noise(dB) | 70 | 80 | 80 | 80 |
0.6MPa Compressed air consumption(L/min) | 5 | 5 | 5 | 5 |
Discharge interface | DN150 | DN200 | DN200 | DN250 |
Dust removal fan exhaust interface | φ100 | φ100 | φ100 | φ100 |
Weight(Kg) | About170 | About 200 | About 220 | About 240 |
Overall dimensions | 800*900*1800 | 900*1000*2200 | 1150*1300*2000 | 850*1100*2600 |
Rated parameters of power supply | 440V/50Hz,Three phase 3+1wire power supply | |||
Other power source parameters | The feeding station requires the use of dry and clean compressed air,Pressure≤0.6MPa.Required pressure dew point-20ºC,Dust content 5.0mg/m³(Particle size 5μm),oil content 1.0mg/m³ | |||
Benefits of Bag Dump Stations :-
- Dust Control and Worker Safety: Improved Air Quality: Equipped with dust collection or filtration systems, these stations prevent fine particles from becoming airborne, ensuring a cleaner working environment. Reduced Health Risks: Protects workers from exposure to potentially harmful materials, reducing risks associated with inhalation of dust or chemicals.
- Enhanced Productivity and Efficiency: Faster Material Unloading: Streamlines the bag dumping process, allowing operators to quickly and efficiently empty bulk materials into production systems. Minimizes Material Loss: Prevents spillage and reduces waste, ensuring that the maximum amount of material reaches the processing line.
- Ergonomic and Safe Design: Reduced Operator Fatigue: Designed at ergonomic heights, bag dump stations reduce the physical strain on workers during manual unloading, improving overall safety. Safer Handling of Hazardous Materials: For industries dealing with chemicals or potentially dangerous powders, these stations contain hazardous materials during handling.
- Compliance with Health and Safety Standards: Regulatory Compliance: Bag dump stations can be designed to meet specific industry standards, such as FDA regulations for food and pharmaceuticals or OSHA safety requirements.
- Cleaner and More Hygienic Operation: Prevention of Contamination: In industries like food and pharmaceuticals, hygienic designs prevent contamination of materials during the dumping process. Easier Clean-Up: Many stations feature easy-to-clean surfaces and integrated cleaning systems, reducing downtime between batches.
- Cost-Effectiveness: Reduction in Manual Labor Costs: By improving the speed and efficiency of unloading materials, bag dump stations help reduce labor costs over time. Lower Maintenance Costs: Controlling dust and spillage leads to less wear and tear on surrounding equipment, reducing the need for frequent repairs.
- Customizability: Adaptable to Different Materials: Stations can be customized for a wide range of materials, from fine powders to larger granules, ensuring flexibility in operation. Integration with Existing Systems: These stations can be integrated with conveyors, hoppers, or other downstream equipment to optimize the entire material handling process.
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