Dense Phase Pneumatic Conveying System (Pressure)
The Pneuconveyor – Dense Phase Pneumatic Conveying System (Pressure) is a specialized method for transporting bulk materials, such as powders, granules, or pellets, through pipelines using compressed air at high pressures and low velocities. This system is ideal for moving abrasive, fragile, or heavy materials over long distances with minimal degradation or wear.
Key Features: Dense Phase Pneumatic Conveying System (Pressure)
Pressure Vessel (Blow Tank): The Dense Phase Pneumatic Conveying System (Pressure), starts by loading materials into a sealed pressure vessel (blow tank). The vessel is then pressurized to force the material into the pipeline, ensuring a smooth and controlled flow.
- High-Pressure Compressed Air: Air at pressures ranging from 1 to 6 bar (15 to 90 psi) is used to move the material in a dense phase. This high-pressure air pushes the material in slugs or plugs, creating a more concentrated flow, unlike dilute phase systems that rely on high-speed air streams.
- Low Velocity: Operating at low velocities (typically below 5 meters per second), the Pneuconveyor system reduces wear on both the material and the piping, making it ideal for sensitive or abrasive products.
- Controlled Air Injection: To facilitate movement and avoid blockages, controlled air injection points along the pipeline introduce additional compressed air, helping maintain material flow in a dense state.
- Piping System: The materials travel through the pipeline in a dense, compact form. The design allows for efficient transport of materials with less air and energy consumption, ensuring cost-effective long-distance conveying.
- Discharge Unit: At the discharge point, the material is delivered into a hopper, silo, or directly into the production process.
Advantages:
- Gentle Material Handling: The low velocity ensures minimal material degradation, making it ideal for fragile or friable products.
- Energy Efficient: Dense phase systems use less energy compared to dilute phase, as less air is needed to move the material.
- Reduced Wear and Tear: The slow-moving material causes less wear on pipelines, reducing maintenance costs, especially with abrasive substances.
- Long-Distance Conveying: The system is capable of efficiently transporting materials over long distances.
Applications:
- Cement Industry (transporting cement, limestone, and fly ash)
- Food & Beverage (handling sugar, flour, and other delicate ingredients)
- Pharmaceuticals (moving fine powders and chemical compounds)
- Plastic & Polymers (transporting resins and plastic powders)
- Mining (moving ores and minerals)
The Dense Phase Pneumatic Conveying is particularly suitable for industries requiring safe, efficient, and low-wear transportation of bulk materials in high-pressure environments.
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